Food Processing Facilities Emergency Action Plans

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A Solid Emergency Action Plan

Each and every food processing facility must have a solid commitment to safety. Preparation is vital. A quality food plant will incorporate an emergency plan or an EAP. There will be a necessary document in place. It is called an Occupational Safety and Health Administration document or it is also known as an OSHA document. This will define the employer and employee actions that will come about during all workplace emergencies. The minimum requirements on this document may include necessary emergency information along with various procedures. They might not offer enough of the details to ensure that the very safest response will occur during a dangerous situation. A solid comprehensive plan will completely eliminate any type of confusion along with any hesitancy in the event of an emergency. A non-comprehensive plan will lack the following items:

  • Extensive instructions
  • The failure to address each possible emergency

When these items are not included in an emergency plan, there might be additional confusion added to the overall emergency. Safety will be compromised in the non-comprehensive emergency plan.

Crucial Elements to Add to an Emergency Plan

There is much information that will need to be included in a comprehensive EAP. There are five highly crucial items that ought to be included and incorporated within every emergency situation. Each comprehensive EAP will have more details added within the plan. The following five items must be considered to be crucial within every emergency plan. These include:

  • Clear procedures for the actual reporting of the emergencies; your EAP should list the right authorities or the appropriate chain of command for the specific emergency situation.
  • The actual emergency responders must be designated; this would be organized instruction that will come from a couple of specific individuals. These would be assigned individuals who are qualified to respond to the emergency.
  • The rally points and the evacuation routes need to be defined; The routes must be clearly marked while ensuring that they are wide enough. They must have the ability to accommodate a large amount of personnel that will actually require evacuation.
  • The ability to account for every occupant in the building; there must be documentation that all employees have left the building safely. Each employee must be required to stay at the designated rally point until documentation is complete.
  • Information and data backup technology; it must be known that any type of emergency has the potential to clear out all vital data. The company information could be completely wiped out. There must be a system in place. The information will need to be backed up to a secondary system.

These are five of the key methods or items that must be included when a food plant comprehensive emergency plan is being developed.

Todd Construction Services, No.1 in Cold Construction Contracting Across the US

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Cold Storage Design
As the leading construction contractor of cold storage facilities (or refrigerated warehouses), Todd Construction Services is a company that prides itself on having the knowledge, expertise, and skilled staff to stand as the leaders in cold storage construction.

From planning to actual facility start up and operations, our staff of experienced personnel provides a plethora of knowledge and insight of the important details that require addressing during every step and aspect of cooler and freezer construction. Our focus on quality and eye for detail will make sure that each client and facility will be given full attention and treated individually. We make it a point to understand our clients and what they do in order to make sure the work we do for them is exactly what they need and how they ideally want it to be.

Todd Construction Services refrigerated warehouses are becoming the unrivaled standard in the industry. A refrigerated warehouse at the Todd Construction Services standard is not only energy efficient and USDA approved, but we design our warehouses to be easy to expand and efficient on space while also being environmentally friendly. We can help you with the entire food warehousing or cold storage construction process from land development, drawings and diagrams, through to construction. We are there every step of the way with experienced and knowledgeable staff. Being in business since 1972 has made us the authority on refrigerated construction, all this and more are the reasons Todd Construction Services is the leading cold construction contractor across the United States.

When you work with Todd Construction Services, you can expect a good looking building that is not only energy and space efficient, but also carries low long term maintenance.
Call Todd Construction Services for the construction of your refrigerated warehousing, freezer space construction, and dry storage food warehousing construction to have it built right.

Environmental Responsibility Can Lead to Improved Profitability

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Every sector of manufacturing today is affected by new environmental regulations. This is particularly the case in the food processing industry where government involvement is already intensive. However, this reality does not necessarily mean bad news for businesses. With the correct application of new technology, companies like Todd Construction Services can help food manufacturers protect the environment and grow more profitable.

As companies upgrade facilities or build new plants that comply with environmental regulations, they will discover multiple benefits. For example, one company in California relocated to a new factory recently. The company management had already begun using ammonia instead of fluorocarbons in its cooling systems because the ammonia was safer on the environment overall. However, the massive amount of ammonia in use made the risk of a dangerous accident within the plant itself high, so the company determined to use a secondary cooling system in the new facility.

A secondary cooling system uses a safer coolant in a facility’s primary cooling pipes. This reduces the amount of potentially dangerous coolants (such as ammonia) throughout a factory area. Although the more dangerous coolant is still used for some factory applications, its use is minimized for safety purposes. In the case of the California plant above, liquid glycol was used throughout most of the plant, leaving the ammonia in the machine room and condensers only.

The new plant also made use of safer Cool-Fit plastic piping. These high-tech pipes are stronger, smaller, and easier to install than the traditional heavy metal pipes that are often part of older facilities. They take up less space and have far fewer maintenance issues over time.

Todd Construction Services is able to combine years of past experience with the best present technologies when it comes to Cold Storage Construction for the food manufacturing industry. The company understands and expertly designs all of the technologies mentioned here.

Todd Construction’s ability to install these systems in existing or new facilities can help food production companies accomplish multiple goals. Plants can meet government requirements, remain safer for the environment, protect the people who work in them, and become more profitable. That makes the new environmental regulations a win for everybody involved.

Todd Construction For Licensed Construction Services In The Beverage/Food Industry

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The food processing industry is a competitive one and, as such, every company needs to be on top of its game to edge out competitors. The first step to achieve this efficiency and expertise is by choosing licensed construction companies like Todd Construction.

Balancing Profitability With Regulations – There is a growing need for state of the art facilities in the food industry because the environment is dynamic and rapidly changing in terms of market trends and regulations. The biggest challenge is adhering to these regulations while still running your business profitably.

Advantages Of A Licensed Construction Facility – The benefit of a well designed and licensed construction facility would ensure that your food products are absolutely safe and you are still staying efficient and profitable. This is a one time investment that would reap rewards in the years and decades to come. Thus, you cannot be lax with the processing facility because it occupies a big chunk of the efficient and cost effective figures of your business.

Why Choose Todd Construction – You can choose Todd Construction Services for all kinds of processing plants, no matter how big or small, as we offer both general and industrial contracting services. Every individual element of your project would be managed by us and we also offer advice in component installation for processes, trade scheduling and trade management, city permits, and development and designing, apart from construction of your facility.

When you choose us for managing your project, you can rest assured that the project would be finished well within budget and time, without any compromises made in engineering design specifications.

We also offer system upgrades for your processing plant. With our general contracting services, you can easily add new equipment by adding space, building a new layout in your plant, and modifying your existing facilities in such a way that there is never a dent on the profitability of your business as you continue to grow.

With our expert licensing and skills, you would be able to enjoy centralized management in your construction projects. The seamless and effortless integration of construction, design, ongoing service, and product installation would leave you with much better resources to run a business that is fulfilling and profitable.

At Todd Construction Services, we understand how cutthroat the food industry is and with our vast experience in the field, you would have the ready tools to face any curve balls this ever-changing environment throws at you.

All Over the World, Production of Processed Food is Increasing

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Food processing is a technique or method implemented to change raw food substance into well preserved and well-cooked eatables for both the animals as well as for humans. Various methods are being followed by renowned food processing industry to deliver high quality preserved or processed food for our day to day utilization. Best quality reaped, butchered, organic and clean constituents are utilized by such food processing industry to produce extremely nutritious and simple to cook food items. However, some common methods have been followed for preserving food. Apart from that, these industries have to stick to strict rules and methodologies set by the government.


The food processing industry includes a colossal assortment of food items. These items incorporate both essential and auxiliary sort of food. Sustenance items, for example, rice and wheat products, oil , pulses, sugar, oil are prepared and altered into edible form and then converted to processed food, for example, cakes, biscuits, fruit breads and various other bakery products, including dairy products, confectionary items, packed breakfast, fast foods, fish and meat products. At present, each and every item is processed and packed in a certain manner for it to remain fresh for more timeframe.

At that point, there is consumerism, which has taken control over the business sector in a couple of years. Thereby people have supported the introduction of a major type of ready to eat snacks, protein supplementary foods, breakfast sustenance, and some more.

Advanced food processing machinery

For handling, different sorts of food items, different types of food processing machinery are utilized in all the commercial sectors. For domestic purposes, small and efficient sized equipment is used, while for large scale production heavy duty machines are used. Diverse sorts of beverage processing machinery, for example, espresso mixing machines, blenders, pop containers et cetera can be purchased from online stores at different costs.

Hygienic design

This food processing machinery is vulnerable to pollution contamination by listeria, campylobacter, salmonella, staphylococcus and other conceivably lethal contaminants. All food processing gadgets ought to be free of pathogenic microorganisms before it is utilized for food preparation. Food poisoning can be prevented by refraining from cross contamination, sanitizing gear and evacuating squander instantly. It is important that such food processing industries maintain high standards and strict rules have to be followed even in restaurants and kitchens. To make sure food safety, most food manufacturers adhere to classic food preservation methods.


Today we see that you need to keep all the equipment and piping from getting contaminated. Industries regularly sanitize the premises and integrate strategies to maintain hygiene while processing food items. Consumerism is massively increasing and there is a progressed need for quality food processing in the future.

Todd Construction For All Your Food Processing Plant Needs

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Food manufacturing plants have numerous procedures that are essential to the safe handling of food. These mandates put design challenges on the structures that are exclusive to food production. Food processing plants endure physical and chemical abuse regularly, something that must be given much consideration. Being able to sanitize the work area on a daily basis is essential. There are many harsh chemicals and cleaners that are required to get the area clean. So, surfaces that are used must be able to handle the chemicals. Temperature requirements are often extreme too. From freezers that cool the products to below zero, to cooking rooms that cook the products up to five hundred degrees. It’s easy to see that the structure must be unique and able to handle both environments.

The flooring is another significant area that most people wouldn’t think twice about. Moving that heavy equipment back and forth can actually damage not only the flooring but also the walls. Government regulations and inspectors keep a close eye on the processing of cheese, meat, dairy and anything else that is used for human consumption. Inspections from the USDA or the FDA require a specific layout of the food facility. Not just any set-up will work. Things from food preparation to packaging flow must be considered. It can be very costly to buy a structure and try to set it up according to zones and requirements. Better yet, it is imperative to know what is expected before any equipment is bought, or work is done.

The products must be food safe and many key factors about the layout and facility design come into play. Once the layout for the facility has been established, materials and other components need to be determined. Things that must be taking into consideration are:

• Food Safety
• Sanitation
• Life-Cycle Costs
• Durability
• Maintenance

Food Plant Manufacturing has comprehensive knowledge of the nuances of crafting a food facility. Some options to consider are:

• Architectural Plans
• Green Concepts
• Production Capacity
• Building Codes
• Piping
• Ammonia Systems
• Freezers and Cold Solutions
• Lighting Systems
• Backup Generator Power
• Air Flow Systems
• Equipment

There are many things to take consideration when constructing a new processing plant. The design must be meticulously laid out and according to the local building codes, but also in line with the type of processing. There are so many governing agencies that will be happy to write a violation that is paid to do it right the first time. Todd Construction can help.

Cold Storage Technology Provides Optimum Enviroment For Health And Food Safety

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Cold Storage Food Processing Plant Design

The Importance of Proper Construction of Cold Storage Processing Plants

When it comes to food safety, anything short of the highest quality is unacceptable. Cold storage processing is the first line of defense when it comes to the fulfilling the demands of preservation and processing of fresh foods. Proper hygiene and sanitation are important factors of food processing and are critical when it comes to large scale industrial food production and processing. The prevention of food contamination starts with identifying the various contaminants, whether chemical, particle, or biological. Proper construction of any cold storage facility is the first line of defense in preventing food contamination during processing.

Combating food contamination at the factory level involves extensive knowledge of the food industry as well as understanding the concepts of protection against bacteria, dust and other pollutants, as well as chemical hazards such as paint, cleaning agents, or lubricants. Cold Storage processing ensures minimal bacteria and microbial contamination by creating and maintaining temperatures that prohibit the growth of microorganisms and combined with barrier and zoning technology, cold storage processing creates a safe and effective food production environment.

Levels of Protection.

A properly constructed cold storage processing facility will have multiple layers of protection to prevent contamination of food products either directly by direct contamination into the food product or indirectly, which can occur through other sources such as machinery or through pest. To prevent such contamination, Barrier Technology will play an important part in the overall design and protection of the facility. Barrier Technology begins with the outer perimeter of the facility and includes the use of walls, fencing and other barriers to prevent access to the faciltiy by unwanted pests. It also limit access to transport vehicles and personnel that may contribute to any contamination. Barrier technology also includes the restriction of plants and proper drainage around the facility to prohibit the breeding of rodents, insects, and other pests.

Zoning is another layer of protection that would be utilized in a proper cold storage food processing plant. The concept is simple, effective, widely utilized and proven effective. With zoning, a facility will be divided into different zones based on the products within the zone that are susceptible to contamination. Zoning is generally implemented in the following way:

*Zone B- An area where basic levels of hygiene are acceptable, such as final packaging.

*Zone M- An area where a medium level of hygiene is required. This area could include one where it is deemed no further microorganism growth is possible.

*Zone H- An area where the highest level of hygiene is required. This would include any areas where food is prepared, or stored.

Better food begins with better food safety, and safety starts with the preparation. Food manufacturers now realize that this begins with a knowledgeable understanding of cold storage construction. Plant design and layout play a crucial role in greatly reducing and eliminating contamination in food processing plants. Better construction is the first step to healthier and better foods.

Todd Construction: Putting The Competition In The Cold

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Food Processing Design
We want quality. We want it in everything that we purchase. Whether it be goods or services it has to be quality. Every business owner knows that even a small expense can be a big investment when you spend your money wisely. The business of Cold Storage Construction is no different. It simply must work and it must do so within industry operating standards. Todd Construction is a company that goes above and beyond to not only meet but exceed customer expectations. That is the way they do business and it shows if you are a customer.

With their safety record being second to none and their impeccable reputation for finishing big projects on time and within budgetary guidelines. This is a company that stands on it’s reputation of great service as a cornerstone of how to do business. With proven results from their USDA Consultants and HACCP Specialists being backed by records to show consistency.

Serving the Food Industry since 1972 they have in depth and comprehensive knowledge of Code Requirements for processing and manufacturing facilities. So whether it be that you are just starting from scratch and need professional help or just upgrading existing equipment, they have got you covered.

Being efficient at what they do means that the customer gets a more efficient facility. A more efficient facility means less cost for the business owner. Less overhead is a (Very Big Deal) when it comes to business. And when it comes to business Todd Construction is serious about their customer. Period.

When it comes to quality our work speaks for itself.

Todd Construction Builds Top Of the Line Food Processing Plants

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Todd Construction Food Processing Plant Construction
Food Processing Plants

We here at Todd Construction understand the importance of having the very best in Food Processing Plants; we even specialize in Cold Storage Construction. We understand that having the most efficient and best running plant that can be built is your priority. We build each building to fit your needs, making sure that it is the best productive and efficient plant for your business. Each project is unique because it is built to fit your specifications and your business needs. That is why we use the very best designers, architects, engineers and construction managers in the business to make sure every detail of your facility is the best it can be. We look at details such as offering state of the art and energy efficient buildings and a plant that is competitive in your market.

Todd Construction Services has the best and most qualified designers and construction management companies of food processing plants in the United States. We understand that a well-designed facility can keep your food products cold and still be efficient. Our special experience and knowhow in building of facilities, installing new and improved electrical systems, updating or replacing plumbing, insulation,and new or improved drainage systems, better refrigeration and other food process equipment means that your company will have the best facility in the industry. We understand the details of having an efficient food process plant that is why every one of our Senior Managers has over 15-36 years of experience in the Food Processing Industry. Our Project Managers, together, have worked on and built almost 200 million dollars’ worth of facilities in the Food Processing Plant industry. Our manager’s have the skills that are needed to represent our clients in the affairs that relate to their projects from the start to the completed finish.

Todd Construction Services has extensive experience in the Food Processing and Cold Storage Construction industry. We understand the needs and challenges of your business and we make sure that we offer the answers to those challenges to make you the best company in the Food Processing Industry. We offer the best in innovative solutions and we guarantee the highest standards of safety, sanitation and quality. We have built facilities in twenty-three different states and two other countries outside of the United States. We deliver a commitment to Building Excellence in every project that we work on and we look forward to showing you what we can do when we work on your project.

Cutting Costs and Helping the Environment: How Food Processing Plants can Benefit

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Technology that focuses on bringing about efficient energy use is in high demand in many sectors. However, there are industries that have yet to explore the overall benefits. Because of this, the environment as well as operation costs suffer.

A highly competitive industry, food processing is meticulous in regard to production and output. This causes many organizations in the field to fear adopting new technologies, as the slightest ineffectiveness in operations can alter the finished product and bring about loss. Although, hesitancy due to possible liability is understandable, there’s a no-risk, cost-effective solution.

Just as consumers look toward replacing old appliances with energy-efficient ones, so too can industry; and just like consumer adoption of these technologies has proven, they too can do so without sacrificing performance. According to studies by the Department of Energy, the food industry consumes more than 70% the nations energy resources. This is because many have yet to purchase modern equipment. The thing is, that contrary to popular belief, the adoption of energy-efficient motors to facilitate food processing actually reduces production costs, leaving output unaffected.

Sure, the initial cost may seem significant at the beginning, but upon understanding monetary differences involved in operating old and new equipment, it becomes clear that overtime cost reductions raise profit margins. For instance, studies show that industrial plants can reduce their electrical costs by up to 15% with energy-efficient motors. This may seem small but when looking at yearly projections, retained profit is quite significant. Even in a small industry, that has a $10,000 a month electric bill, yearly saving is about $36,000; and for a larger company, paying $20,000 a month for electricity, the saving is about $72,000 a year. That is definitely not just pocket change!

This also means that in an organization that operates in excess of 4000 hours a year, the cost of installing more efficient systems can pay for itself in as little as two years; making the savings in years after pure profit! Another thing great about energy-efficient motors is that they produce the same level of power and don’t cost more to repair or maintain. This assures there will be no added expense or change in production.

Reducing lifetime operating costs by about 1/4th the purchase price or greater, a business can’t go wrong with adopting energy-efficient technologies. In fact, the saving found in tax deductions can also reduce the cost of initial purchase. Like many other states, Wisconsin offers an investment credit as well as a 10% or greater credit for modernization. These tax reductions alone often cover most of the cost involved in energy-reducing efforts. Think about it, the environment benefits and so does net worth!

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